Bar end shifter cable installation


















The wedges then expand and tighten inside handlebar. To access the mounting bolt, it is necessary to remove the shift lever. Insert a 6mm hex wrench through the lever body and into the back of the mount bolt. The hex wrench fits into the back of the mounting bolt. Turning bolt clockwise as viewed from end of lever frees bolt from the internal wedges Figure 4. To secure body, turn hex wrench counter-clockwise. This turn bolt to tighten it into the wedges inside of handlebar.

When working with bar end levers, always remember the body acts as the nut. The head of the bolt is inside the lever, and the hex wrench is fitting into the end of this bolt Figure 5. After securing shift lever body to handlebar, assemble shift lever parts to body and secure lever screw with screwdriver Figure 6.

Install gear wire through lever and into housing. Housing must fully seat into lever body. Secure housing to handlebars with tape. This can later be covered with handlebar tape as desired Figure 7. Handlebar tape may then be wrapped over the housing Figure 8. Shift wire may be removed or install with the lever mounted in the bar.

Loose wire pinch bolt and free wire. Pull wire from lever Figure 9. Front Derailleur Adjustment View Article. Rear Derailleur Adjustment View Article. Trade Resources. Install the lever boss so that its narrow end is pointing in towards the bicycle. Fit the Shimano bar-end shifter positioning washer over the narrow end of the lever boss.

Check that the projection inside the positioning washer points down. Install the lever grip onto the narrow end of the lever boss. Once in place, the lever grip will point down. Fit the screw through the hole in the side of the lever grip. Thread the screw in by hand as far as possible.

Use a flat head screwdriver to fully tighten the screw, securing the lever grip to the body of the bar-end shifter. Fit a cable ferrule, a metal cap that protects the end of the cable housing from damage, onto each end of the cable housing.

The cable housing is included with the Shimano bar-end shifters. Fit the outer casing guide, included with the bar-end shifters, onto the underside of the cable housing where the housing enters the bar-end shifter housing cover. Wrap two to three strips of electrical tape around the housing to secure the housing and outer casing guide to the handlebar. Fit the other end of the housing into the hole in the cable stop, midway along the bicycle frame's down tube. The bicycle frame's down tube begins at the head tube, or "head" of the bicycle frame, and extends down towards the base of the frame.



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